Creating an Internal Support Team

The Missing Piece in Your Technology Strategy May Be a Champion Who Owns It

For manufacturing and logistics (AML) companies, adopting technologies like robotics, machine vision, advanced analytics or AI promises real gains in productivity and competitiveness. But technology alone rarely delivers transformation.

After speaking with hundreds of AML companies, Conexus Indiana has found a consistent differentiator: companies that treat technology adoption as an organizational priority, not a side project, are significantly more successful.

Why an Internal Champion Matters

Without clear ownership, even promising pilot projects stall.

That’s why successful adopters designate an internal champion, someone responsible for moving technology from exploration to implementation and driving the automation that delivers productivity gains. Recent Conexus surveys show about half of manufacturers have a dedicated Industry 4.0 leader or team and, in many cases, those are the companies making measurable progress. These champions connect leadership priorities with shop-floor realities, coordinate implementation and ensure the workforce is prepared to use new tools effectively. Critically, they understand the existing processes—an essential foundation for any automation effort.

What the Role Looks Like in Practice

In AML companies, this role goes by many names, including manufacturing engineer, process engineer, industrial engineer or automation engineer. The title varies, but the mission is consistently to make automation happen.

Automating a process that isn’t fully understood leads to compounded problems. Many processes also can’t be fully automated right away, or ever. A skilled manufacturing engineer knows how to semi-automate by identifying which steps in a workflow can be automated now, even when full automation isn’t yet feasible.

Another key distinction between an internal champion and an outside consultant is the fact that the internal person stays with the organization to monitor performance and troubleshoot issues. This ongoing oversight and maintenance is the fourth step in a successful technology adoption process, and it’s one that external resources often can’t replicate.

These champions don’t always require hiring a new staff member. In many cases, the right person is already on your team. It’s someone in an engineering or operations role who simply needs to be dedicated to this work. Others may come from technical training programs or apprenticeships designed to build exactly these skills.

The Challenge for Small and Mid-Sized Companies

For SMEs, dedicating someone to technology adoption is hard.

Lean teams and tight margins make it tempting to stack innovation work onto someone already managing operations, engineering or IT. But research consistently shows this approach slows progress. When technology adoption becomes a third or fourth responsibility, daily production demands will win every time.

How to Build the Right Internal Structure

You don’t need a large innovation department. Start focused:

  1. Identify a clear internal champion.
    Designate a leader responsible for technology exploration and implementation.
    If hiring isn’t an option, reallocate someone’s time. Sometimes, your champion is
    already on staff and ready for a new challenge.
  2.  Protect time for the work.
    For most companies, technology adoption cannot be an “extra task.” Make it part of someone’s core responsibilities, and create incentives to prioritize it. Without them, the daily work will always take over.
  3. Connect to external expertise.
    Industry organizations, tech integrators, and peer networks can accelerate learning and help you avoid common pitfalls. Ensure your champion has access to a network of peers, such as the Conexus Indiana Advanced Industries Council, who share relevant tech adoption learnings freely.

Adopting New Technology Starts With Asking the Right Questions

Batesville Tool & Die

Batesville, IN

For the team at Batesville Tool & Die, the big question isn’t, “Should we automate?” but, rather, “What should we automate next?”

“I tell people we’re spending as much money as we can possibly spend on automation, because it’s got the best return,” says Batesville Tool & Die President Bob Holtel.

A contract manufacturer that does much of its business with the automotive industry, Batesville Tool & Die succeeds by offering high-volume, high-speed work with the fewest flaws possible, a value proposition that’s always ripe for automation, Holtel says. Successfully deciding how and when to deploy automation relies on posing the right questions, he suggests.

Following are some that the Batesville Tool & Die recommend asking:

What do we do a lot of today and what will we benefit from for the next 5-7 years?

Pull together a diverse team/assign a project leader. This could seem like an unexpected priority for tech adoption, but Holtel believes it is an essential question. “Have somebody that’s a good communicator leading the team so you can extract as much information as possible out the group of people who are actually going to use the machine,” he says. 

What’s the goal? Are we looking for efficiency, speed, improved quality, safety or all
of the above? 

Once you identify the opportunity, start exploring different options for automation. Don’t buy technology for technology’s sake or let a vendor push you into something that won’t deliver a return. Instead, Holtel says, talk to your people, assess your goals and always ask, “What are we trying to accomplish?”

“You’ve got to take a leap of faith at some point. You’ve got to say, ‘OK. We’re going to go for it.”
Bob Holtel
President, Batesville Tool & Die

Who are the best team members and who is the best facilitator to lead the project? 

Nord puts structure around solution hunting when possible. For example, when his team goes to industry trade shows, they meet beforehand to discuss who will research specific problems and solutions. “Everybody has an assignment,” he says. After the show, they discuss what they saw and whether they should learn more. 

Can you show me? 

Vendors have plenty of good technology to sell you. Your job is to make sure they’re offering something that will do what you need it to do. Holtel says businesses should challenge vendors to “show me you’ve done something similar before and take me to your customer that has used your technology.”

What would the solution look like?

 Challenge the team to create a vision of your solution. “Ask them, ‘OK, what’s it look like physically and technology-wise?’” Holtel says. “Then you come up with a proposal, and you start putting it all together.”

Test your concept…Will it work?

 For its automation efforts, Batesville Tool & Die sets up a small-scale testing space that allows team members to see how machines integrate, what’s possible and where the kinks might be. Still, Holtel says, change will always come with some risk. “You’ve got to take a leap of faith at some point,” he says. “You’ve got to say, ‘OK. We’re going to go for it.’”

What are our metrics?

Holtel still has notes he wrote when his team started planning one automation project, including metrics scribbled to measure impact. Now he can rattle off numbers and conclude, “It met expectations.”

What’s next?

Constantly look for the next opportunity, Holtel says. “Automation leads to other automation, right?” he says. “You build confidence when you do something right and improve what you didn’t like on the last machine”.

About Batesville Tool & Die

Batesville Tool & Die, Inc., headquartered in Batesville, Indiana since 1978, is a leader in precision metal stamping and innovative manufacturing solutions. With a global presence and decades of expertise, BTD is dedicated to delivering exceptional quality and driving innovation in the manufacturing industry and operates state-of-the-art facilities with other 75 presses ranging from 50 to 1,200 tons. To learn more, visit www.btdinc.com

Getting to ‘Yes’ on New Technology Requires Timing, Process and Risk

Indiana Furniture

Jasper, IN

A lot of companies fret about implementing technology. Indiana Furniture VP of Operations Chad Nord says that’s the easy part. Far harder is making the decision to acquire technology. But it’s a challenge that can be overcome by watching carefully for the right technology at the right time and at the right price.

“It’s that convergence of ‘I’ve got a problem, there’s an opportunity for us to fix it and now we found a technology that’s the right size, it’s the right time, it’s the right cost,’” he says. “Getting all those things to converge, that’s the hard part.”

Indiana Furniture meets this challenge by being intentional about tech adoption decisions. Following are highlights of the company’s process.

Begin with the Problem

Don’t pursue technology because it’s exciting, because others have adopted it or for other less-than-strategic reasons. Start with the problem you’re trying to solve, then consider how tech can address it. “It’s about knowing what the problems are,’” Nord says, “It’s, ‘I want to fix this problem and this technology will fix it.’”

Constantly Watch for Solutions

Nord urges his entire team to track industry developments, pay attention to peers and watch for the solutions. “I want everybody finding this stuff,” he says.

Formalize the Process

Nord puts structure around solution hunting when possible. For example, when his team goes to industry trade shows, they meet beforehand to discuss who will research specific problems and solutions. “Everybody has an assignment,” he says. After the show, they discuss what they saw and whether they should learn more. 

“It’s about knowing what your problems are. It’s about knowing what those opportunities are. And then just keeping your eyes wide open.”
Chad Nord
VP of Operations, Indiana Furniture

Have a “Someday” List

Some problems emerge before solutions; some solutions arrive before you’re ready. Have an ongoing “someday” list of problems and technology so you are ready to move when the time is right. Review it regularly so you don’t miss opportunities. 

Have a Checkbook, not a Credit Card

Indiana Furniture is committed to funding tech exploration and adoption through a dedicated line item … with limits. Nord describes his tech-adoption budget as more checkbook than credit card, and says a big expenditure in one year could affect that budget for a few years. “It’s fill the piggy bank, break the piggy bank, fill it back up,” he says.

Accept Risk

All change comes with risk. The trick is minimizing that risk, and • Have a “someday” list. Some problems emerge before solutions; some solutions arrive before you’re ready. Have an ongoing “someday” list of problems and technology so timing is a key factor. Nord says he learned this the hard way with one particular initiative in which being on the cutting edge meant jumping in before vendors had developed integrated controls and accessories. Indiana Furniture had to create a lot of tools to complement the new technology, which resulted in added time and expense. “If I had it to do over again, I would have waited two more years,” he says.

Technology Spotlight

Autonomous Mobile Robots (AMRs)

Five years ago, Indiana Furniture deployed one AMR as an experiment. Today, a fleet of AMRs moves pallets of parts between processes around the clock — traveling more than 2,000 miles each year, fully autonomously. No manual triggers or human direction. Just intelligent, self-directed movement that keeps production flowing.

About Indiana Furniture

Founded on St. Patrick’s Day in 1905, Indiana Furniture began as Jasper Novelty Works — a community-driven effort by Dubois County residents to create local jobs by leveraging the region’s abundant hardwood forests. Today, more than a century later, the privately-owned company remains rooted in Jasper, Indiana, with descendants of its original founders still among its owners. As one of the anchors of Southern Indiana’s nationally recognized office furniture manufacturing cluster, Indiana Furniture has grown into a name synonymous with quality craftsmanship and innovative design, with showrooms across the country. To learn more, visit www.IndianaFurniture.com.

Case Study Header

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam.

Table of Contents

Lorem ipsum sit dolor

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud.

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non Link Example culpa qui officia deserunt mollit anim id est laborum.

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum. Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut.

Lorem ipsum sit dolor
Lorem ipsum sit dolor
Lorem ipsum sit dolor

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum. Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut.

Lorem ipsum sit dolor

Lorem ipsum sit dolor

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud.

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non Link Example culpa qui officia deserunt mollit anim id est laborum.

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum. Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut.

“Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco.”
John Doe
Designer
Lorem ipsum sit dolor

Lorem ipsum sit dolor

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud.

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non Link Example culpa qui officia deserunt mollit anim id est laborum.

“Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco.”
John Doe
Designer
Lorem ipsum sit dolor

Lorem ipsum sit dolor

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud.

Lorem Ipsum Sit Dolor

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non Link Example culpa qui officia deserunt mollit anim id est laborum.

Lorem Ipsum Sit Dolor

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non Link Example culpa qui officia deserunt mollit anim id est laborum.

Lorem Ipsum Sit Dolor

Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non Link Example culpa qui officia deserunt mollit anim id est laborum.